A filling machine works by properly measuring and distributing a predetermined quantity of liquid, paste, or granular product into containers such as bottles, pouches, cans, or jars. Different types of filling machines use diverse ways, but the main process includes:
- Container Positioning: Containers are placed manually or mechanically beneath the filling nozzles.
- Product Transfer: The pump or auger moves product from the tank to the nozzle.
- Filling: The control system triggers the nozzle, which dispenses a predetermined quantity into each container. Sensors monitor the fill level to avoid overfilling or underfilling.
- Quality Control: Advanced machines have sensors for fill verification, guaranteeing that each container satisfies the volume requirements for quality assurance.
Khodiyar Industries designs and manufactures innovative filling machines that satisfy the greatest levels of precision, hygiene, and productivity. A good filling system is more than simply the equipment; it also requires a well-structured process design that provides constant performance, product integrity, and operational efficiency.
Understanding the basics of process design is critical when choosing or modifying a filling machine for your company. Whether it's food and beverage, cosmetics, medicines, or chemicals, our machines are developed with the following key principles:
- Stainless steel construction SS 304 or SS 316 grade stainless steel is used for hygienic reasons, corrosion resistance, and durability.
- Excellent Filling Precision All containers can be filled precisely and consistently thanks to sophisticated volumetric, servo, and piston systems.
- Easy-to-use Control Panel Easy operation and parameter setup are made possible via a straightforward touch screen or push-button interface.
- Adjustable Filling Volume Versatile volume control that works with a variety of container sizes and does not require complex instruments.
- No-Container No-Fill System Prevents product waste by ensuring filling only when containers are present.
- Drip-Free Nozzles Spillage and leaking are eliminated thanks to specially designed nozzles, which keep the production area clean.
- Small and Adaptable Design The design's compactness and modularity facilitate seamless integration with current packaging procedures.
- Features for Safety emergency stop buttons and built-in safety interlocks for equipment protection and operator safety.
- Ensures precise and accurate filling for all types of products.
- Improves manufacturing speed and overall efficiency.
- Reduces physical labor while minimizing human mistake.
- Compatible with a variety of container types and product formulations.
- Food-grade stainless steel structure ensures hygiene.
- Reduces product waste with accurate volume control.
- Scalable to meet expanding production needs.
- Provides long-term cost savings with minimum upkeep.
- Improves packaging quality and increases brand display.
- Pharmaceutical Industry
- Cosmetics Industry
- Food & Beverage Industry
- FMCG & Nutraceuticals
- Chemical Industry
- Personal Care Products
- Detergents & Cleaning Agents
| Feature | Specification |
|---|---|
| Brand | Khodiyar Industries |
| Construction Material | High-grade stainless steel; chemical-resistant plastics for durability |
| Filling Range | 5 gm to 1000 gm / 50 ml to 1000 ml |
| Container Compatibility | Bottles, pouches, jars, tubes |
| Automation Grade | Semi-automatic / Automatic |
| Speed | 30 to 35 packets per min. |
| Volume | 10 gm to 250 gm, 250 gm to 500 gm |
| Power Consumption | ½ HP motor, 220 V, 50 Hz, single phase |
| Net weight | 100 kg approx. (varies by model) |
| Safety Features | Mechanical/electrical shielding, safety interlocks, overload protection |
Our Filling Machine prices start from ₹75,000 and can go up to ₹5,00,000 or more, depending on the specifications and customization required. For bulk orders or special requirements, we offer attractive discounts and tailored quotations.
- Type of Filling Machine: (Automatic, Semi-Automatic, Volumetric, Liquid, Powder, Paste, etc.)
- Filling Range and Output Capacity: (5 gm to 1000 gm / 50 ml to 1000 ml, 6–40 fills per minute)
- Level of Automation: (PLC-controlled, manual, or fully automatic)
- Material of Construction: (Stainless steel, food/pharma grade)
- Customization and Additional Features: (Nozzle types, container compatibility, safety features)
- Proven expertise in manufacturing high-quality filling machines.
- Precision engineering ensures accurate and consistent filling.
- Customization options to meet your specific production needs.
- Advanced technology with user-friendly PLC-based controls.
- Strict quality assurance for reliable and efficient performance.
- Suitable for a wide range of industries and product types.
- Durable construction with low maintenance requirements.
- Prompt delivery and comprehensive after-sales support.
1. What is a filling machine?
A filling machine is an industrial device used to transfer liquids, pastes, or powders into bottles, jars, or pouches. A large variety of filling machines are produced by Khodiyar enterprises for use in the chemical, food and beverage, pharmaceutical, and cosmetics industries. Businesses may increase production and cut waste by using our equipment, which ensures accuracy, speed, and efficiency in the filling process.2. Why should I choose Khodiyar Industries for filling machines?
Khodiyar Industries is a well-known brand in the industry and is known for manufacturing filling machines that are reliable, high-quality, and energy-efficient. Our machines may be adjusted to meet the specific needs of a wide range of sectors, ensuring that your production line runs smoothly and efficiently. We provide innovative solutions that are precise, durable, and affordable thanks to our decades of experience.3. What types of filling machines does Khodiyar Industries offer?
At Khodiyar Industries, we offer a variety of filling machines, including:
Liquid Filling Machines
Powder Filling Machines:
Paste Filling Machines:
Semi-Automatic and Fully Automatic Filling Machines:
4. How does a filling machine work?
According to predetermined criteria, a filling machine dispenses a predetermined amount of product (liquid, powder, paste, etc.) into containers. Depending on the model, the procedure may be manual, semi-automated, or automatic. For precise and reliable results, Khodiyar Industries makes sure that our filling equipment employ cutting-edge technology, such as volumetric or gravimetric filling systems.5. What industries can benefit from Khodiyar Industries' filling machines?
Our filling machines are versatile and cater to a wide range of industries, including:
Food and Beverage: Bottled water, juices, oils, sauces, and more.
Pharmaceuticals: Syrups, liquid medications, and health supplements.
Cosmetics: Creams, lotions, shampoos, and other beauty products.
Chemicals: Detergents, oils, and industrial liquids.
Request A Quote
